{"id":13593,"date":"2025-11-06T14:39:38","date_gmt":"2025-11-06T11:39:38","guid":{"rendered":"https:\/\/arpon.com.tr\/rotary-gear-pumps-in-sugar-production\/"},"modified":"2026-01-05T16:12:22","modified_gmt":"2026-01-05T13:12:22","slug":"rotary-gear-pumps-in-sugar-production","status":"publish","type":"post","link":"https:\/\/arpon.com.tr\/en\/rotary-gear-pumps-in-sugar-production\/","title":{"rendered":"Rotary Gear Pumps in Sugar Production"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"13593\" class=\"elementor elementor-13593 elementor-10487\">\n\t\t\t\t<div class=\"wd-negative-gap elementor-element elementor-element-acddf9d e-grid e-con-boxed e-con e-parent\" data-id=\"acddf9d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-320bd07 elementor-widget elementor-widget-wd_text_block\" data-id=\"320bd07\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_text_block.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-text-block reset-last-child text-left\">\n\t\t\t\n\t\t\t<p><em><span style=\"color: #b8be14; font-family: georgia, palatino; font-size: 24pt;\">\u201cReliable and Uninterrupted Flow in Sugar Production: Rotan Internal Gear Pumps\u201d<\/span><\/em><\/p><p> <\/p><p><span style=\"font-size: 14pt;\"><strong>Sector:<\/strong> Food<\/span><\/p><p><span style=\"font-size: 14pt;\"><strong>Application:<\/strong> Sugar<\/span><\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1f89a11 elementor-widget elementor-widget-wd_image_or_svg\" data-id=\"1f89a11\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_image_or_svg.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"wd-image text-left\">\n\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"566\" height=\"377\" src=\"https:\/\/arpon.com.tr\/wp-content\/uploads\/2025\/11\/seker-pompa-rotan-fotor-2025110615836.png\" class=\"attachment-medium_large size-medium_large\" alt=\"\" srcset=\"https:\/\/arpon.com.tr\/wp-content\/uploads\/2025\/11\/seker-pompa-rotan-fotor-2025110615836.png 566w, https:\/\/arpon.com.tr\/wp-content\/uploads\/2025\/11\/seker-pompa-rotan-fotor-2025110615836-150x100.png 150w, https:\/\/arpon.com.tr\/wp-content\/uploads\/2025\/11\/seker-pompa-rotan-fotor-2025110615836-300x200.png 300w\" sizes=\"(max-width: 566px) 100vw, 566px\" \/>\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"wd-negative-gap elementor-element elementor-element-ae77812 e-flex e-con-boxed e-con e-parent\" data-id=\"ae77812\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b88e10f elementor-widget elementor-widget-wd_text_block\" data-id=\"b88e10f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_text_block.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-text-block reset-last-child text-left\">\n\t\t\t\n\t\t\t<p>Sugar production is a process where heat, viscosity, and crystallization control are critical, from the beet's entry into the factory to the final white sugar. High-viscosity fluids such as molasses, syrup, and magma can cause overheating, clogging, and product spoilage if the wrong pump is selected. <\/p><p>Sugar factories typically operate 24\/7 for four months during the season, so the durability of the pumps directly determines the continuity of production.<\/p><p><span style=\"font-size: 14pt;\"><strong>Flow and Viscosity Control in Sugar Production Processes<\/strong><\/span><\/p><p>Sugar beets are first washed, cut, and then <strong>the sugar water is extracted in diffusion tanks.<\/strong><br> This sugar water <strong>is treated with lime and CO\u2082<\/strong> , filtered, and converted into <strong>concentrated syrup<\/strong> in an evaporator.<\/p><p><strong>The magma (massecuite)<\/strong> formed after boiling is centrifuged:<\/p><ul><li>Solid sugar crystals<\/li><li>Liquid molasses separates.<\/li><\/ul><p>The products pumped in this process are:<\/p><table><thead><tr><td><p><strong>Product<\/strong><\/p><\/td><td><p><strong>BRIX \/ Viscosity<\/strong><\/p><\/td><td><p><strong>Difficulty for the Pump<\/strong><\/p><\/td><\/tr><\/thead><tbody><tr><td><p>sugar syrup<\/p><\/td><td><p>250\u20131350 cSt<\/p><\/td><td><p>The flow must be stable, and overheating must be prevented.<\/p><\/td><\/tr><tr><td><p>Molasses<\/p><\/td><td><p>500\u201320,000 cSt<\/p><\/td><td><p>Abrasive \u2192 bearings must be protected<\/p><\/td><\/tr><tr><td><p>Magma \/ Crystalline flow<\/p><\/td><td><p>Contains crystals<\/p><\/td><td><p>Gear tolerance is of vital importance.<\/p><\/td><\/tr><\/tbody><\/table><p><strong>Viscosity increases, especially at high BRIX values<\/strong> ; as viscosity increases <strong>, friction in the pump generates heat<\/strong> , and this heat <strong>triggers sugar crystallization and damages the bearings<\/strong> .<br> Therefore, <strong>low speed + high torque<\/strong> is the most critical advantage of Rotan pumps.<\/p><p><span style=\"font-size: 14pt;\"><strong>Alpullu Sugar Factory Reference<\/strong><\/span><\/p><p><strong>Alpullu Sugar Factory<\/strong> , one of Turkey's first sugar factories, prefers <strong>Rotan Internal Gear Pumps<\/strong> for its high-volume molasses and syrup transfer lines.<\/p><p>Rotary pumps used:<\/p><ul><li>It provides mechanical strength with <strong>its cast steel body.<\/strong><\/li><li><strong>Special mattress material<\/strong> offers long-lasting resistance to the corrosiveness of molasses.<\/li><li><strong>Special manufacturing tolerances<\/strong> between the gears prevent crystal breakage and excessive friction.<\/li><li><strong>The specially designed seal, resistant to crystallization<\/strong> , guarantees a leak-proof finish.<\/li><\/ul><p><strong>Conclusion:<\/strong> In Alpullu, Rotan pumps have been operating <strong>continuously and without problems in production for many years<\/strong> .<\/p><p><span style=\"font-size: 14pt;\"><strong>Why Rotary Internal Gear Pumps?<\/strong><\/span><\/p><table><thead><tr><td><p><strong>Advantage<\/strong><\/p><\/td><td><p><strong>Contribution to Sugar Application<\/strong><\/p><\/td><\/tr><\/thead><tbody><tr><td><p><strong>Low speed, high torque.<\/strong><\/p><\/td><td><p>Sugar burning and caramelization are prevented.<\/p><\/td><\/tr><tr><td><p><strong>Wear-resistant bearings<\/strong><\/p><\/td><td><p>Long lifespan in molasses and magma environments.<\/p><\/td><\/tr><tr><td><p><strong>Stable, vibration-free flow.<\/strong><\/p><\/td><td><p>The crystal structure is preserved, and product quality is improved.<\/p><\/td><\/tr><tr><td><p><strong>Leakproof packing design<\/strong><\/p><\/td><td><p>Loss = revenue loss \u2192 Zero leakage approach<\/p><\/td><\/tr><tr><td><p><strong>Wide viscosity range<\/strong><\/p><\/td><td><p>250 cSt \u2192 20,000 cSt in the same pump series<\/p><\/td><\/tr><\/tbody><\/table><p> <\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>\u201cReliable and Uninterrupted Flow in Sugar Production: Rotan Internal Gear Pumps\u201d Sector: Food Application: Sugar Sugar production is a process<\/p>\n","protected":false},"author":1,"featured_media":13597,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_angie_page":false,"_eb_attr":"","page_builder":"","footnotes":""},"categories":[436],"tags":[],"class_list":["post-13593","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-sample-applications"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.3 (Yoast SEO v27.4) - 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