Sample Applications

Hydra-Cell Solutions for Phosphoric Acid Dosing

“A leak-proof solution for safe dosing of phosphoric acid: HYDRA-CELL”

Application: Oil Production

Application Details: Phosphoric Acid Dosing System

Product Group: Hydraulic Diaphragm Pumps

Product: Hydra-Cell Diaphragm Pump

Situation

Our client, a leading oil producer in Türkiye, was using a monopump (screw pump) in its phosphoric acid dosing system and was experiencing problems requiring continuous maintenance.

The highly corrosive nature of phosphoric acid and the inherently sensitive components of the monopump caused the following operational problems: The rotor, stator, and mechanical seals wore out rapidly, requiring frequent replacement. This increased maintenance costs and led to unplanned downtime. Frequent mechanical seal problems reduced pump reliability.

Arpon provided our customer with a more durable and low-maintenance pump solution to increase operational efficiency.

Solution

Arpon engineers recommended Hydra-Cell hydraulic diaphragm pumps, which are resistant to corrosive chemicals such as phosphoric acid and do not contain mechanical seals.

  • The pump housing was selected from polypropylene material, which provides long-term resistance to phosphoric acid.
  • Thanks to its hydraulic diaphragm design, the need for mechanical seals has been completely eliminated.
  • The multi-diaphragm structure of Hydra-Cell pumps provides a linear flow, increasing dosing accuracy.
  • Because the diaphragms did not operate under stress, wear was minimized, and the pump operated for a long time without requiring maintenance.
  • Hydra-Cell maintenance kits are much more economical compared to monopumps, resulting in significantly reduced maintenance costs.

Benefits

  • The mechanical seal problem has been completely eliminated, and reliability has been increased.
  • Thanks to its polypropylene body, it offers long-lasting use against corrosive chemicals such as phosphoric acid.
  • Thanks to its diaphragm design, the pump optimized the dosing process by providing a precise and linear flow.
  • Maintenance requirements were minimized, and downtime was significantly reduced.
  • Maintenance costs have decreased significantly compared to monopumps.

As of today, our customer is operating with high efficiency using Hydra-Cell solutions in their phosphoric acid dosing system and achieving significant savings in operational processes.

For more information about this product, you can explore the Hydra-Cell series, and for detailed information on similar applications, you can contact our expert team.